spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox provides been developed with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest performance whilst getting space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 diverse sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are created possible by a modular style concept that starts with a cubic casing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for electric power transmission, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You could find the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly building and adaptability. The efficient and reliable best performer is available in different variations. Like all Ever-Vitality spiral bevel gearboxes, they are produced using the modern production method of ground circular arc tooth according to Ever-Vitality. For clients, this means greater toothing quality and precision as well as even faster delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input velocity: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes will be characterised by top quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The travel and the steering wheel are mainly made with Ever-Power spiral gearing providing a peaceful, steady and efficient procedure.
Type EP may be the standard version where the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques at low revolutions. The bearings happen to be strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to client requirements.
Our spiral bevel gearboxes could be supplied with up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and can become fitted with a motor flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and may be provided in a hygienic edition with a lubricant approved for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. When there is a need for unique shafts or flanges, we’ve great experience in adapting gearboxes – also in smaller numbers – or in designing unique gearboxes for example with equipment housings in stainless steel or as accuracy gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the distinctions in helix angles, they may be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture facilities for straight bevel gears are becoming rare and the actual fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior in conditions of noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each have differing teeth styles, and presently most gears utilize the Gleason method. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We work together together with you, providing information and assistance for your unique application, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as ATEX or for use in the meals industry
Various corrosion tolerant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be propagate evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, flexible locknut design.
Spiral bevel gears are designed for applications that want high speed and large torque power. They can help cut customer costs by providing long-lasting performance with minimal need for fixes or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved teeth and deeper traction between those tooth ensures better asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with a slight curve to supply better versatility and traction. Although they can be considered a hypoid gear, they haven’t any offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.