spiral bevel gearbox

Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been created with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid design ensures highest functionality whilst being space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
All of these choices are made possible by a modular design concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmission, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a reliable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine style.
Below is a selection of EP-Series gearboxes. You can find the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly building and adaptability. The effective and reliable best performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production method of ground circular arc the teeth according to Ever-Power. For clients, this means higher toothing quality and precision along with even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by high quality and robust performance by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are primarily made out of Ever-Power spiral gearing offering a quiet, steady and efficient procedure.
Type EP is the standard version where the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for transmission of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and may end up being fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are existence-time lubricated and can be supplied in a hygienic version with a lubricant accepted for the meals industry, with stainless shafts and with a rustproof yellowish chromated gear housing. If there is a need for special shafts or flanges, we’ve great encounter in adapting gearboxes – also in smaller numbers – or in designing unique gearboxes for instance with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the variations in helix angles, they may be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for straight bevel gears have become rare and the actual fact that directly bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior in conditions of noise reduction, spiral bevel gears are likely to become more common in the future.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg method, which each have differing teeth styles, and presently most gears utilize the Gleason method. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing tips and assistance for your unique app, guiding you through concept, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for use in the meals industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are cautiously spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that require high velocity and high torque power. They can help cut consumer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those teeth ensures better asset availability to boost flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth were created with hook curve to supply better flexibility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.