compact worm gearbox
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Working with miniature gears, Ever-Power has designed and built unique, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and considerably more. We can also provide customized micro gearboxes that were created and built to meet your specific specifications.
Contact us for the mini gearbox the application requires, or request a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, velocity reducers, equipment drives, and gearmotors. All conditions can be used pretty much interchangeably. Please note that the links for our small gear drives include details on the full selection of body sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel package miniature equipment drives are software rated for the the best possible balance of performance and charge. Torque could be balanced to meet your RPM and working life requirements. Light-weight with low backlash overall performance (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature vary: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They offer an output shaft at 90° from the input, and so are available in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminium housings and hardened alloy steel gears.
Great efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash as well as better. Also called “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposite sides of the casing; output is a keyed bore. Standard solitary- and double-end shafts are available and given keys and retainer rings. An array of gear ratios and insight sizes are obtainable to meet up your needs.
Substantial efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long term lubrication. They provide two insight shafts on opposing sides of the frame, with two output shafts perpendicular to the insight shafts. Our mini 4 shaft worm gear drives deliver high performance performance with low backlash.
Substantial efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior overall performance in a wide variety applications and are constructed with little footprints, making them well suited for functions where space is bound. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
Substantial efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts try to make these inline spur gearboxes tough and corrosion tolerant, for your the majority of demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver excellent performance with high efficiency, and show rugged building for challenging power transfer functions. Available in three gear ratios (5:1, 10:1, 20:1), our compact worm gearboxes are designed in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a custom miniature gearbox to meet up your unique specifications. We can produce customized micro gearboxes in any configuration the application requires, with output torque amounts as high as 900Nm. We can work from your own gearbox designs, reverse engineer an existing unit, or help you develop an all-new design that provides the performance you will need. Request a quote on a custom miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive crucial and retainer rings can be supplied to your specs for just about any of our hollow bore miniature gearboxes. We provide a basic option of one ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your unique needs.
We provide a broad selection of misalignment shaft couplings through in . and metric bore sizes. In . and metric precision ground shafts can be found from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo electric motor and worm gear is among the key strengths of EP worm gearmotors, which incorporate DC engine technology with exceptional durability and wear resistance. Engine and gearbox are designed as you single, compact unit. Because of their reduced current draw, these gearmotors deliver extra accurate control of working temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or maybe without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based in this we can select a wide selection of standard customizations to meet the requirements of various properties that are important for each application.
If your application takes a gearbox with some special property such as for example small dimensions or low weight in relation to electricity, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, tension or temperature, integrated linear screw, or a mixture of this kind of properties, our product range with more than 1000 different standard gearboxes is probably a good start to be able to deliver something that stands out on your side.
Small gearboxes are high-top quality gearboxes for standard drives. The electric electric motor is integrated with the gearbox into a single unit (the first gear is on the motor shaft). Individual gearboxes for connection to conventional IEC motors can also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our specialists will be happy to help you create your selection. We will be happy to send you documentation or style a suitable set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a reputation to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes will be affordable prices. High versatility accorded through a wide choice of mounting choices, shaft configurations and electric motor interfaces, causes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being basic and compact in design, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics are similar to helical gears, but its helix position is typically comparatively bigger) and its body is generally quite long in the axial direction. The gears in these gearboxes can be best or left-handed depending upon the purpose.
Mounting option include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (solitary or double), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Electrical power gearboxes and geared motors are the electro-mechanical key components for low backlash, efficiently running and highly dynamic drive systems.
Our high-performance gear systems are built to withstand the toughest industrial applications.
The apparatus housings are machined on all sides and invite diverse mounting positions and applications, producing them much sought after in the industry. As a result our geared motors tend to be to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This excessive gearing capacity enables smaller tires to be utilized for the same torque, and smaller sized gears with exceptional power density can also increase reliability. Ever-Vitality geared motors are consequently incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing play necessary for troublefree rolling contact to be substantially reduced and therefore the gear backlash to end up being minimized.
Dual chamber shaft seals produced by Ever-Power are utilized as standard in parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets certain requirements of advanced drive programs:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes and also Geared Motors
EP’s precision worm gearboxes happen to be created for those more demanding applications where compact proportions, high torque, high ratio, low backlash, low noise and long lifetime are required. Offered in 9 sizes, these worm gearboxes could be supplied with totally free insight shaft, with hollow bore insight shaft and motor flange, and double reduction combination units for slow speed applications. By using cast iron housings, top quality bronze alloy worm wheels and extended life bearings, reliability and functionality are the key top features of this range.
High Precision Right Position Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
If you have any concerns concerning Compact Worm Gearbox call us at https://www.ever-power.net/product/compact-worm-gearbox/.