Product Description
EP-9.279 Gearbox Lawn mower series for Agricultural
features
*The gear and shaft are quenched with high surface hardness.
*Use high-quality oil seals and bearings.
*Each gearbox can be delivered after passing the inspection.
*The gearbox has low noise and stable operation. It is made of ductile iron with CHINAMFG toughness and long service life.
You should remember a few things when choosing a lawn mower with a gearbox. You should look for features such as smooth engagement and locking of the differential, low control force, and operating speed ratio. You can then choose a mower that meets all these requirements. Here are some examples. The following are some of the most common problems caused by the transmission mower:
locking differential
Most garden tractors and lawn mowers have locking differentials. The system is helpful because it provides excellent traction and safer operation. This system increases the mower’s price, but you will get more traction. Buying a lawn tractor with a locking differential can improve your ability to cut grass on uneven terrain. Here are some of the benefits of this feature. A locked differential is a mechanical component that overcomes the main limitation of an open differential: it forces both wheels to rotate at the same speed. This provides traction for both wheels and prevents them from lifting when cornering. It also helps prevent the wheels from lifting when driving on low traction roads. However, the locking differential is only helpful if it is compatible with the tractor’s power supply.
Smooth engagement
The transmission lawnmower series can quickly realize self-propelled operation due to the simple nonclutch transmission. The CHINAMFG drive creates tension on the drive belt and engages the mower. The innovative MS series combines a conical and durable dog clutch, allowing smooth engagement and torque transmission. MS model also provides a v-motion variable speed solution, aiming to reduce workload and improve efficiency.
Friction drive is another feature of the transmission mower. The first spring biases the roller mounting bracket into place, while the second spring increases the normal force between the disc and the roller. The second spring has a higher spring stiffness than the first and helps to engage the roller with the disc. This mechanism is known as the “roller drive” system because it allows the mower to engage the disc without sliding.
Low control force
The MD series mowers are equipped with an internal lever-controlled dog clutch to provide durability and high torque. It is also equipped with v-motion variable speed control to maximize user comfort. Low control force when using the transmission is 1 of the characteristics of Mg series 3-speed transmission. It has a low control force and an engagement lever that fully engages the drive system, enabling the user to obtain the most efficient cutting every time.
Operating speed ratio
The operating speed ratio of the transmission mower series is excellent. Its low control force and high torque rating make the MD series the perfect mower for homeowners who want to mow their lawns without sacrificing power or performance. In addition, MD series mowers have claw clutches controlled by internal levers, which increase durability and torque. These mowers also have v-motion variable speed control to increase user comfort. Mg series lawnmowers adopt a three-speed transmission to provide a perfect working speed ratio with low control force and smooth engagement. They have a built-in flywheel system to improve its versatility.
|
ITEM |
EP-9.279 |
|
Ratio |
1:1.5/1:1 |
|
Teeth |
27/18 / 22/22 |
|
Module |
5.7/6 |
|
Power(HP) |
100 /120 |
|
Rated Input |
540 rpm |
|
Input/Output Description |
13/4 Z20 |
|
Weight(N.W) |
38Kg |
We Also Supply PTO Shaft
other gearboxes
Agricultural Gearbox Production Workshop
Ever-power is a professional agricultural machine gearbox manufacturer. It produces more than 1,000 kinds of products and supports OEM and ODM. Including lawn mower series, rotary tiller series, rice harvester series, grain transportation storage series, etc. Has been exported to numerous countries like America, Australia, India, Poland, etc. We work with CHINAMFG brands like John Deere, Bush Hog, etc. Our annual production is 300,000 units, and our turnover in 2571 is USD 28 million. The export ratio is 80%, and the domestic market is 20%.
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Type: | Agricultural Gearbox |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Benefits of Using High-Quality Gearboxes in Agricultural Machinery
Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:
- Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
- Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
- Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
- Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
- Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
- Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
- Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
- Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.
Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.
editor by CX 2023-10-16