China Good quality Industrial-Grade Planetary Gearbox for High-Speed Machining Centers farm tractor transmission types

Product Description

 
 

Product Description

Product Parameters

 

Parameters Unit Level Reduction Ratio Flange Size Specification
042 060 090 115 142 180 220 280 330
Rated Output Torque T2n N.m 1 3 20 55 130 208 342 750 1140 1500 3000
4 19 50 140 290 542 1050 1700 5800 10190
5 22 60 160 330 650 1200 2000 4400 7180
6 20 55 140 300 550 1100 1800 3500 6500
7 19 50 140 300 550 1100 1800 3220 5000
8 17 45 120 260 500 1000 1600 2595 4080
10 14 40 100 230 450 900 1500 1820 3500
2 12 20 55 130 208 342 1050 1700 5800 10190
15 22 60 160 330 650 1200 2000 4400 7180
20 22 60 160 330 650 1200 2000 5800 10190
25 22 60 160 330 650 1200 2000 4400 7180
28 19 50 140 300 550 1100 1800 5800 10190
30 20 55 130 230 450 900 1500 1500 3500
35 22 60 160 330 650 1200 2000 4400 7180
40 22 60 160 330 650 1200 2000 5800 10190
50 22 60 160 330 650 1200 2000 4400 7180
70 19 50 140 300 550 1100 1800 3220 5000
100 14 40 100 230 450 900 1500 1820 3500
3 120 20 55 140 290 542 1050 1700 5800 10190
150 22 60 160 330 650 1200 2000 4400 7180
200 22 60 160 330 650 1200 2000 5800 10190
250 22 60 160 330 650 1200 2000 4400 7180
280 19 50 140 300 550 1100 1800 5800 10190
350 22 60 160 330 650 1200 2000 4400 7180
400 22 60 160 330 650 1200 2000 5800 10190
500 22 60 160 330 650 1200 2000 4400 7180
700 19 50 140 300 550 1100 1800 3220 5000
1000 14 40 100 230 450 900 1500 1820 3500
Maximum Output Torque T2b N.m 1,2,3 3~1000 3Times of Rated Output Torque 2Times of Rated Output Torque
Rated Input Speed N1n rpm 1,2,3 3~1000 5000 5000 3000 3000 3000 3000 2000 1500 1500
Maximum Input Speed N1b rpm 1,2,3 3~1000 10000 10000 6000 6000 6000 6000 4000 3000 3000
Ultra Precision Backlash PS arcmin 1 3~10 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1    
arcmin 2 12~100 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2    
arcmin 3 120~1000 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5    
High Precision Backlash P0 arcmin 1 3~10 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2    
arcmin 2 12~100 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3    
arcmin 3 120~1000 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7    
Precision Backlash P1 arcmin 1 3~10 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤15 ≤15
arcmin 2 12~100 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤18 ≤18
arcmin 3 12~1000 ≤9 ≤9 ≤9 ≤9 ≤9 ≤9 ≤9 ≤22 ≤22
Standard Backlash P2 arcmin 1 3~10 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5    
arcmin 2 12~100 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7    
arcmin 3 120~1000 ≤11 ≤11 ≤11 ≤11 ≤11 ≤11 ≤11    
Torsional Rigidity Nm/arcmin 1,2,3 3~1000 3 4.5 14 25 50 145 225 213.3 339
Allowable Radial Force F2rb2 N 1,2,3 3~1000 780 1550 3250 6700 9400 14500 30000 15000 17000
Allowable Axial Force F2ab2 N 1,2,3 3~1000 390 770 1630 3350 4700 7250 14000 12000 15000
Moment of Inertia J1 kg.cm2 1 3~10 0.05 0.2 1.2 2 7.2 25 65 39.9 73.4
kg.cm2 2 12~100 0.03 0.08 0.18 0.7 1.7 7.9 14 18.8 23.8
kg.cm2 3 120~1000 0.03 0.03 0.01 0.04 0.09 0.21 0.82 13.54 18.8
Service Life hr 1,2,3 3~1000 20000
Efficiency η % 1 3~10 97%
2 12~100 94%
3 120~1000 91%
Noise Level dB 1,2,3 3~1000 ≤56 ≤58 ≤60 ≤63 ≤65 ≤67 ≤70 ≤73 ≤75
Operating Temperature ºC 1,2,3 3~1000 -10~+90
Protection Class IP 1,2,3 3~1000 IP65
Weights kg 1 3~10 0.6 1.3 3.9 8.7 16 31 48 110 160
2 12~100 0.8 1.8 4.6 10 20 39 62 135 180
3 120~1000 1.2 2.3 5.3 11 22 44 68 145 192

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

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Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Three-Step
Customization:
Available

|

Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.

Durability

Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.

Function

Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
agriculturalparts

Mechanism

The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.

Quality of materials

Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
agriculturalparts

Cost

When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
China Good quality Industrial-Grade Planetary Gearbox for High-Speed Machining Centers   farm tractor transmission types	China Good quality Industrial-Grade Planetary Gearbox for High-Speed Machining Centers   farm tractor transmission types
editor by Dream 2024-05-17

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