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Using miniature gears, Ever-Power has designed and built exclusive, high precision mini gearboxes that cannot be found somewhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide custom micro gearboxes that are designed and created to meet your unique specifications.
E mail us for the mini gearbox the application requires, or request a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, velocity reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please be aware that the links for our little gear drives include details on the full range of body sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel box miniature gear drives are software rated for the ideal balance of performance and cost. Torque can be balanced to meet your RPM and working life requirements. Light-weight with low backlash efficiency (less than 1°, with choice of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They offer an result shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined light weight aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from reverse sides of the housing; output is definitely a keyed bore. Standard single- and double-end shafts are available and supplied with keys and retainer bands. An array of gear ratios and input sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They provide two insight shafts on reverse sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm gear drives deliver high performance functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior overall performance in an amazing array applications and are built with little footprints, making them ideal for operations where space is bound. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminium housings and stainless steel gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your most demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with high efficiency, and feature rugged building for challenging power transfer functions. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a customized miniature gearbox to meet up your unique specs. We can produce customized micro gearboxes in any configuration the application requires, with output torque levels as high as 900Nm. We can work from your own gearbox styles, reverse engineer a preexisting unit, or assist you to develop an all-new design that delivers the performance you need. Request a quote on a custom made miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive essential and retainer rings could be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our app engineers to go over your particular needs.
We offer a broad selection of misalignment shaft couplings in in . and metric bore sizes. ” and metric precision floor shafts are available from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo electric motor and worm gear is among the key strengths of EP worm gearmotors, which combine DC motor technology with exceptional strength and wear resistance. Motor and gearbox are designed as you single, compact unit. Thanks to their reduced current pull, these gearmotors deliver more accurate control of operating temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based upon this we are able to select a wide selection of regular customizations to meet up the requirements of various properties that are important for each application.
If your application requires a gearbox with some special property such as small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, extended life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of such properties, our product range with an increase of than 1000 different standard gearboxes is probably a good start to be able to deliver something that stands out in your favor.
Small gearboxes are high-quality gearboxes for regular drives. The electric motor is built-in with the gearbox right into a single unit (the first equipment is directly on the engine shaft). Individual gearboxes for connection to conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our specialists will be pleased to help you make your selection. We will be happy to send out you documentation or design the right set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be an industry benchmark worldwide. Our achievement originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a broad choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low quickness gear ratio. Being simple and compact in design, these gears can perform higher gear ratio than the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix angle is typically comparatively larger) and its own body is normally quite lengthy in the axial path. The gears in these gearboxes can be right or left-handed depending upon the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, efficiently running and highly powerful drive systems.
Our high-performance gear systems are built to withstand the toughest commercial applications.
The gear housings are machined on all sides and invite diverse mounting positions and applications, making them much sought after in the industry. As a result our geared motors are often to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling get in touch with under load.
The special tooth root style in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity enables smaller tires to be utilized for the same torque, and smaller sized gears with excellent power density also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing produced with such micro-geometric accuracy allows the gearing perform required for troublefree rolling contact to be substantially decreased and then the gear backlash to become minimized.
Dual chamber shaft seals developed by Ever-Power are utilized as standard in parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long lifetime are required. Provided in 9 sizes, these worm gearboxes can be supplied with free insight shaft, with hollow bore input shaft and motor flange, and double decrease mixture units for slow rate applications. Using cast iron housings, top quality bronze alloy worm tires and long life bearings, reliability and efficiency are the key top features of this range.
High Precision Right Position Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
compact worm gearbox
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